Steel Flanges Stockist in India, Flanges Stock in Mumbai, Forgings and Flange Stockist in India, Galvanized Flange Stockist, ANSI or ASME Flange Supplier, DIN Standard Flange Traders, Stainless Steel Flange Exporter, Alloy Steel Flange Supplier, Mild Steel & Carbon Steel Flange Stockist in India
Loonkar Energy Ventures is a popular stockist of flanges in India and a supplier to the Mumbai steel market. We provide a wide assortment of Industrial Pipe Flanges, NPT Flanges, and PN16 Flanges from ½"NB to 48"NB. NPT flanges are commonly used as connectors in piping systems, connecting pipes to tees, elbows, reducers, and other piping equipment. We recommend NPT Flanges Suppliers in India that use high-quality materials.
We manufacture five of the most popular types of flanges: forged flanges, weld neck flanges, threaded flanges, slip on flanges, and blind flanges. Flanges are commonly used in a variety of industries, including petrochemical plants, refineries, pharmaceutical plants, oil and gas transportation, power production, marine and waste water treatment plants, and others. A Steel Flange can be a plate that covers or closes the end of a pipe. This is known as a blind flange.
Loonkar Energy Ventures is one of the most trusted suppliers of stainless steel flanges. It is stockist under close supervision by professionals in accordance with national and international standards. We supplier all of our stainless steel flanges, super duplex flanges, alloy steel flanges, aluminium flanges, carbon steel flanges, duplex flanges, hastelloy flanges, inconel flanges, and monel flanges at our facilities utilising high-quality materials and cutting-edge technology. We create high-quality Flanges in various thicknesses and diameters. We primarily employ high-quality raw materials to manufacture these Flanges. We are also a major provider of Titanium flanges, Aluminium flanges, Copper Alloy flanges, and more.
ANSI B16.5, ASME B16.47, MSS-SP44, API, AWWA-C207 Pipe Flanges stockist & Suppliers in India, Specialized Industrial Pipe Flanges Exporter in All Types of Flanges, Dimensions, Standards, and Classes.
What is Forged Flanges ?
A flange is a mechanical device that connects pipes, valves, pumps, and other components to form a pipeline system. Flanges connect and seal two pieces of equipment, allowing for simple maintenance and disassembly.
Common Types of Flanges
Socket-Weld Flanges
Socket-weld flanges have a connection where you insert the pipe into the flange, similar to snap-fit connections. A multi-pass fillet weld strengthens the connection. This makes socket-weld flanges appropriate for lower pipe sizes in low-temperature, low-pressure environments. As a result, these flanges avoid the restrictions of threaded ends, making this shape more easily assembled than other welded flanges.
Lap Joint Flanges
Lap flange joints are two-piece constructions, with the flanged connection formed by welding the shaft end to the pipe or fitting and employing a backing flange. Because of its architecture, this shape is popular for use in systems with limited space or that require regular disassembly and repair.
Blind Flanges
Blind flanges, which are basically blank discs that can be easily bolted, are used to isolate or terminate pipe networks. When properly installed and utilised with the appropriate gaskets, they may form a good seal that is easy to release when needed.
Weld Neck Flanges.
Similar to lap flange couplings, weld neck flanges must be shaft welded before installation. However, their dependability makes them an attractive choice for process pipes. They also function well in systems with several repeat bends, making them ideal for high-temperature and pressure applications.
Slip-On Flanges.
Slip-on flanges are frequently utilised and available in a variety of diameters to support systems with higher flow rates and throughout. All you have to do is align the pipe's outer diameter with the flange. The flange must be properly secured to the pipe on both sides, making installation a little more complicated.
Threaded Flanges
This design, also known as a flange screw, includes a thread inside the flange bore that corresponds to the male thread on the pipe or fitting. The threaded connection allows you to avoid welding in a variety of situations. When using threaded flanges, make sure the threads match the pipes you intend to join.
Long-Neck Welding Flanges
Long weld neck flanges, also known as integral flanges, show that the neck of a welding neck flange is quite long. The welding neck flange typically has a conical neck and a bevel end butted together with the matching pipe.
Orifice Flanges
When orifice plates or flow nozzles are employed, orifice flanges replace standard pipe flanges. This is primarily intended to determine how rapidly gases or liquids are travelling through the proper conduit.
Male and Female Faces (M&F).
These flanges have raised sections and corresponding grooves to help hold the gasket in place. However, gasket retention occurs on the female face, allowing for more precise alignment and a larger range of materials.
Tongue and groove (T&G)
These flanges have the same grooves and elevated portions as the male and female face flanges. This makes installation easier since the design promotes self-alignment of the flanges and generates a reservoir for gasket glue.
Flat Face
Flat face flanges, as the name implies, have a smooth, level surface. They also have a full-face gasket covering the majority of the flange surface.
Ring Joint Face (RTJ)
This face type, which is utilised in high-pressure and temperature applications, features a notch in which a metal gasket is inserted to maintain the seal.
Special Flange Types You Should Know
Special flanges are flange types that can be used in a wide variety of conditions. They also comprise flange kinds with a wide variety of applications. Special flange types include:
- Expanding flanges
- Nipo Flanges
- Reducing flanges
- High hub flanges
- Ring type flanges
- Groove and tongue flanges
- Loose flanges
- Spectacle blind flanges
Flanges Specification
| Size | 1/2" (15 NB) to 48" (1200NB) |
| Standard |
Stainless Steel : ASTM/ASME A/SA-182, A/SA-240 Carbon Steel : ASTM/ASME A/SA105, A105N Alloy Steel : ASTM/ASME A/SA-182 Duplex, Super Duplex : ASTM/ASME A/SA-182 Inconel Alloy : ASTM/ASME B/SB-564 Incoloy Alloy : ASTM/ASME B/SB-564 Hastelloy Alloy : ASTM/ASME B/SB-564, B/SB-160, B/SB-472 Monel Alloy : ASTM/ASME B/SB-564, 160, 472 Nickel Alloy : ASTM/ASME B/SB-564, BS, DIN Alloy 20 : ASTM/ASME B/SB-462 254 SMO : ASTM/ASME A/SA-182, A/SA-240 Copper Alloy : ASTM / ASME SB 61 / 62 / 151 / 152 Titanium Alloy : ASTM/ASME A/SA-381 |
| Grade |
Stainless Steel : 304, 304L, 304LN, 304H, 309H, 310, 310S, 310H, 316, 316L, 316H, 316TI, 317, 317L, 321, 321H, 347, 347H, 410, 446, 904L Carbon Steel : A105, A350 LF2, A694, A516 Grade 60/70 Alloy Steel : F1, F5 , F9, F11, F12, F22, F91 , F92 Duplex, Super Duplex : UNS S31803, UNS S32205 / UNS S32750, S32760, UNS S32950 Inconel Alloy : 600, 601, 625, 718 Incoloy Alloy : 800, 800H, 800HT, 825 Hastelloy Alloy : C276, C22, B2 Monel Alloy : 400, K500 Nickel Alloy : 200, 201 Copper Alloy : Cu-Ni 90/10, Cu-Ni 70/30 Titanium Alloy : Gr2, Gr5, Gr7 Aluminium : 2014, 2024, 6061, 6082, 7075 |
| Pressure Rating | 150#, 300#, 600#, 900#, 1500#, 2500#, PN6, PN10, PN16, PN25, PN40, PN64 etc. |
| Type | Flate Face (FF), Raised Face (RF), Ring Type Joint (RTJ) |
| Dimensions | ANSI/ASME B16.5, B 16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, etc. |
| Delivery Condition | Annealed and Pickled, Polished, Bright Annealed, Cold Drawn |
| Inspection, Test Reports | Mill Test Certificates, EN 10204 3.1, Chemical Reports, Mechanical Reports, PMI Test Reports, Visual Inspection Reports, Third Party Inspection Reports, NABL Approved Lab Reports, Destructive Test Report, Non Destructive Test Reports |
| Packing | Packed in Wooden Boxes, Plastic Bags, Steel Strips Bundled, or as per Customers Requests |
| Specials | Sizes and Specifications other than above can be manufactured on request |
Ready Stock Flanges
Weld Neck Flanges
Socket Weld Flanges
Slip On Flanges
Blind Flanges
Screwed / Threaded Flanges
Long Weld Neck Flanges
Lap Joint Flanges
Spectacle Blind Flanges
Pressed Flanges
Machining Process Of Flange Parts
The flange component machining process involves several steps, including material selection and surface polish. The following describes the machining technique for producing high-quality flanges.
Material Selection
Choosing the appropriate flange materials is the first step in the machining process. The most common materials used to make flanges are alloy steel, carbon steel, and stainless steel. However, the ideal material is often determined by the application's temperature, pressure, and corrosion resistance requirements.
Material Cutting and Shaping
After selection, the material is cut and shaped. Big metal plates are chopped into smaller pieces to fit the flange. The finished parts are then heated to the appropriate temperature to prepare for further processing.
Heat Treatment
Flanges may be subjected to heat treatment processes such as annealing, quenching, or tempering, depending on their material and intended use. Heat treatment improves the flange's mechanical qualities while also increasing its resilience, toughness, and resistance to wear and corrosion.
Forming and Forging
The heating procedure renders the metal components pliable, allowing for optimal flange form development. Machinists use many methods to forge the flange, including hot forging and cold forging. Cold forging forms metal at ambient temperature, and hot forging forms heated material/metal under great pressure.
Machining
Following the initial cutting and shaping, the flange is machined to get exact tolerances and refine its dimensions. This operation consists of facing sealing surfaces, chamfering edges, and drilling holes for bolt connections. CNC machines (Computer Numerical Control) are commonly used for automated and precise machining.
Surface Finish
Flanges may undergo surface finishing processes such as grinding or polishing to achieve the desired smoothness, remove surface imperfections, and improve their overall appearance.
Inspection and Quality Control
Quality control is a critical stage in the flange production process. Flanges are thoroughly examined to ensure they meet the relevant standards and requirements. Inspections for quality control include measurements, finishes, and surface studies, as well as non-destructive testing procedures such as ultrasound or magnetic particle analysis.
Characteristics of Flanges
- Flanges have precisely drilled holes for simple assembly.
- They feature regulated grain flow for maximum strength and stiffness.
- Flanges are machined with bevels to allow for proper welding.
- Flanges with a precise bore allow for unhindered flow when utilised in a pipe system.
- This component has spot-facing to keep fastener seating true and square.
Forged Fittings Applications
- Petrochemical Industry
- Energy Industry
- Pharmaceuticals Industry
- Pulp & Paper Indusry
- Food Processing Industry
- Aerospace Industry
- Oil and Gas Industry
- Chemical Industry
- Power Plant Industry
- Refining Industry
Cities We Deliver To:
Ahmedabad, Montreal, Ho Chi Minh City, Haryana, Jakarta, Lahore, Seoul, Mexico City, Calgary, Ludhiana, Brisbane, Chandigarh, Granada, Sydney, Hyderabad, New Delhi, Courbevoie, Gurgaon, Indore, Chiyoda, Pune, Ulsan, Kuwait City, Dammam, Chennai, Faridabad, Thane, Secunderabad, Noida, Melbourne, Port-of-Spain, Sharjah, Geoje-si, Edmonton, Ahvaz, Perth, Jamshedpur, Kolkata, Aberdeen, Coimbatore, Rio de Janeiro, Kuala Lumpur, Jaipur, La Victoria, Abu Dhabi, Gimhae-si, Al Jubail, Bengaluru, Bhopal, New York, Bangkok, Madrid, Visakhapatnam, Hanoi, Pimpri-Chinchwad, Doha, Cairo, Mumbai, Los Angeles, Istanbul, Navi Mumbai, Algiers, Riyadh, Howrah, London, Nashik, Hong Kong, Manama, Jeddah, Moscow, Surat, Colombo, Dallas, Lagos, Ankara, Nagpur, Petaling Jaya, Rajkot, Baroda, Houston, Ernakulam, Caracas, Vung Tau, Ranchi, Karachi, Dubai, Vadodara Muscat, Tehran, Al Khobar, Milan, Singapore, Bogota, Thiruvananthapuram, Busan, Toronto, Atyrau, Santiago, Kanpur.
Countries We Deliver To:
Saudi Arabia, Philippines, United Kingdom, Hungary, Sweden, Algeria, Greece, France, Jordan, New Zealand, Costa Rica, Portugal, Romania, Ukraine, Italy, Venezuela, United States, Indonesia, Kenya, Thailand, Yemen, Mexico, Germany, Estonia, Croatia, Argentina, Sri Lanka, Canada, Hong Kong, Chile, Afghanistan, Puerto Rico, Azerbaijan, Angola, Iraq, Australia, Serbia, Mongolia, Peru, Ireland, Lebanon, Namibia, Bulgaria, Gambia, Netherlands, Slovakia, Colombia, Vietnam, Nepal, Poland, Brazil, Switzerland, Pakistan, South Africa, United Arab Emirates, Norway, Bhutan, Kuwait, Iran, Turkey, Oman, Denmark, Austria, Qatar, Zimbabwe, Malaysia, Singapore, Trinidad & Tobago,Tunisia, Belarus Nigeria, Nigeria, Bangladesh, Macau, Bolivia, Czech Republic, Bahrain, India, Kazakhstan, Spain, Israel, Taiwan, South Korea, Ecuador, Gabon, Chile, Libya, Ghana, Russia, Japan, Poland, Finland, Morocco, Iran, Mexico, China, Belgium, Tibet, Egypt, Lithuania.
